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Component and Assembly Design

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Assembly design services that align engineering excellence with manufacturability

Component & Assembly Design Services for Precision Manufacturing


At ANCA Manufacturing Solutions (AMS), we provide comprehensive component and assembly design services that align engineering excellence with manufacturability. Our experienced team ensures that each design is functional, cost-effective, and ready for seamless integration into production—supporting everything from one-off prototypes to full-scale manufacturing.

AMS designs are built for performance, consistency, and compatibility with our advanced fabrication, machining, and assembly capabilities.

A Structured Approach to Component & Assembly Design


We follow an iterative and collaborative design process to ensure every part or assembly meets real-world performance and production requirements:
  • Concept Development & Feasibility Analysis – Aligning form, function, and manufacturing constraints early in the process
  • 3D CAD Modelling & Prototyping – Using SOLIDWORKS and NX to visualise, simulate, and refine parts before fabrication
  • Material Selection & Design Optimisation – Choosing the right materials for durability, weight, and cost-efficiency
  • Tolerance Analysis & Assembly Fitment – Ensuring accurate integration and repeatability in multi-part builds
  • Production-Ready Design – Components are engineered for efficient CNC machining, laser cutting, welding, and assembly
 

Design for Manufacture (DFM) as Standard


DFM principles are embedded into every AMS design project. By considering production constraints from the outset, we help clients reduce cost, improve quality, and accelerate delivery timelines.

Our DFM-driven design process supports:
  • Reduced waste and simplified geometries for faster fabrication
  • Improved assembly efficiency with fewer adjustments or reworks
  • Enhanced product consistency with optimised tolerances and materials
  • Smoother transition from design to production with fewer delays
 

Our Design Capabilities


AMS supports a wide range of component and assembly design requirements across key industrial sectors:
  • Sheet Metal Part Design – Optimised for laser cutting, bending, and welding
  • Mechanical Assembly Design – Modular, easy-to-assemble components
  • Structural Component Engineering – Load-bearing and high-strength designs
  • Joint & Fastening Design – Welded, bolted, or hybrid connections engineered for reliability
  • Design for CNC & Press Brake Forming – Ensuring compatibility with our in-house manufacturing technology
  • Tools We Use
    AMS leverages leading CAD and simulation platforms to ensure accurate, optimised designs:
    • SOLIDWORKS – 3D modelling and mechanical simulation
    • NX Unigraphics – High-end CAD/CAM/CAE for complex projects
    • Fusion 360 – Collaborative cloud-based design and analysis
    • AutoCAD – Drafting and 2D layout precision
    • 3DEXPERIENCE – Real-time team collaboration and validation across design stages
  • Industries We Serve
    • Automotive & EV – Chassis components, brackets, motor mounts, and power module enclosures
    • Industrial Equipment & Automation – Machine frames, guards, and modular assemblies for OEMs
    • Agriculture & Heavy Machinery – Structural parts, housings, and assemblies built for durability
    • Energy & Renewables – Enclosures, racking systems, and support structures for solar and energy storage
    • Aerospace & Defence – Lightweight structural parts and precision assemblies with tight tolerance requirements
    • Custom Manufacturing & Contract Assembly – Design support for fabricators, product developers, and integrators
Precision

Advanced technology for outstanding precision and edge quality
#1 in service

We serve every customer with integrity, creativity and a focus on excellence
Quality

We deliver quality, through Lean Manufacturing practices and full ISO 9001 certification

ENQUIRE TODAY ABOUT OUR COMPONENT AND ASSEMBLY DESIGN SERVICES